SECTION 05410

PRE-ENGINEERED, PRE-FABRICATED LIGHT

GAUGE STEEL ROOF & FLOOR TRUSSES

 

PART 1:  GENERAL

 

1.01      SUMMARY

A.     Section includes pre-engineered, pre-fabricated light gauge cold-formed steel framing

elements.  Work includes:

  1. Light gauge cold-formed steel roof trusses.
  2. Light gauge cold-formed steel open web floor trusses.
  3. Truss to truss connections; truss to bearing connections; truss bracing & bridging.
  4. Eave edge, valley, hip & ridge structural support for roof deck or sheathing
  5. Roof deck shear collection and shear transfer framing to building structure

B.     Related Work

  1. Drywall attachment to achieve UL fire ratings
  2. Fascia and soffit framing.
  3. Roof decking or sheathing

 

1.02      REFERENCES

A.     Reference standards:

  1. ASTM:

a.       ASTM A653/A653M-94 "Sheet Steel, Zinc-Coated (galvanized) or Zinc-Iron

Alloy-Coated (Galvanized) by the Hot-Dip Process."

b.       ASTM A780-93a "Repair of Damaged and Uncoated Areas of Hot-Dip

Galvanized Coatings."

  1. American Welding Society (AWS)

a.       AWS D1.1 "Structural Welding Code - Steel."

b.       AWS D1.3 "Structural Welding Code - Sheet Steel."

 

1.03      PERFORMANCE REQUIREMENTS

A.     AISI "Specifications".  Calculate structural characteristics of cold-formed steel truss

members according to AISI's "Specification for the Design of Cold-Formed Steel Structural Members, 1986 (1990)."

B.     Structural Performance:  Design, engineer, fabricate, and erect cold-formed steel

trusses to withstand specified design loads within limits and under conditions required.

  1. Design Loads:  As specified
  2. Deflections:  Live load deflection meeting the following (unless otherwise specified):

a.       Floor Trusses:  Vertical deflection less than or equal to 1/360 of the span

b.       Roof Trusses:  Vertical deflection less than or equal to 1/240 of the span

  1. Design framing systems to provide for movement of framing members without

damage or overstressing, sheathing failure, connection failure, undue strain on fasteners and anchors, or other detrimental effects when subject to a maximum ambient temperature change (range) of 120° F (67°C).

      4.   Design the structural support between trusses needed to support the roof decking / sheathing at

            the eave edge, valley, hip and ridge

      5.  Design the shear transfer framing required to collect the roof deck shear diaphragm and transfer

           the shear to the building structure

 

 

1.04      SUBMITTALS

A.     Submit manufacturer's product data and installation instructions for each type of cold-

formed steel framing and accessory required.

B.     Submit shop drawings showing member, type, location, spacing, size and gauge of

member, method of attachment to supporting members and all necessary details.  Indicate supplemental bracing, strapping, splices, bridging, accessories and details required for proper installation

C.     Submit detailed floor truss and roof truss layouts.

D.     Submit truss drawings, sealed and signed by a qualified registered Professional Engineer, verifying truss' ability to meet local code and design requirements.  Include:

  1. Description of design criteria.
  2. Engineering analysis depicting member stresses and truss deflection
  3. Truss member sizes and gauges and connections at truss joints.
  4. Truss support reactions.
  5. Top chord, bottom chord and web bracing requirements.
  6. Eave edge, valley, hip and ridge structural support for roof corrugated or plywood decking.
  7. Shear transfer framing to collect the roof deck shear and transfer it to the building structure.

 

1.05      QUALITY ASSURANCE

A.      Fabricator Qualifications:  Fabrication shall be performed by a cold-formed steel

truss fabricator with experience in designing and fabricating cold-formed steel truss systems equal in material, design, and extent to the systems required for this Project.

1.       Cold-formed steel truss system installation shall be performed by an experienced

installer approved by the steel truss system fabricator.

B.       Welding Standards:  Comply with applicable provisions of AWS D1.1 "Structural

Welding Code-Steel." And AWS D1.3 "Structural Welding Code-Sheet Steel."

1.       Quality welding processes and welding operators in accordance with AWS

"Standard Qualification Procedure."

       2.   Welding of any nature to these trusses is specifically prohibited unless permission is received

             from the manufacturer.

 

1.06   DELIVERY, STORAGE AND HANDLING

A.     Deliver materials in manufacturer's unopened containers or bundles, fully identified by name brand, type and grade.  Exercise care to avoid damage during unloading, storing and erection.

B.     Store trusses on blocking pallets, platforms or other supports off  the ground and in

an upright position sufficiently braced to avoid damage from excessive bending.

C.     Protect trusses and accessories from corrosion, deformation, damage and deterioration when stored at job site.  Keep trusses free of dirt and other foreign matter.

 

1.07   PROJECT CONDITIONS

A.     During construction, adequately distribute all loads applied to trusses so as not to

exceed the carrying capacity of any one joist, truss or other component

 

PART 2:  PRODUCTS

2.01        MANUFACTURERS

  1. Acceptable truss Manufacturer for light gauge metal trusses:

1.       MiTek Industries, Inc. "Ultra-Span" truss component system.  Design,

engineering, fabrication and installation by:

 

Superior Truss & Panel, Inc.

2204 West 159th Street

Markham, Illinois  60426

Ph. 708-339-1200  Fx. 708-339-1248

Contact:  Bill Welty

 

2.       Dale Industries, Inc. “Versa-Truss” truss component system, Dearborn, MI                                 Phone 313-846-9400  Fax 313-846-7128  Contact Jeff Klaiman

3.       American Studco, Inc. “Amkey” truss component system, Phoenix, AZ

Phone 602-272-6606  Fax 602-269-1324   Contact Michael Meek                 

                                               

2.02   COMPONENTS

A.     System components:  MiTek Industries, Inc. ULTRA-SPANâ (or equal)

Light gauge steel floor trusses and roof truss components.

B.     Provide manufacturer's standard steel truss members, bracing, bridging, blocking,

reinforcements , fasteners and accessories with each type of steel framing required, as recommended by the manufacturer for the applications indicated and as needed  to provide a complete light gauge cold-formed steel truss system.

 

2.03   MATERIALS

A.      Materials:

1.       All component gauges:  Fabricate components of structural quality steel sheet

per ASTM A653 with a minimum yield strength of 40,000 psi.

2.       Bracing, bridging and blocking members:  Fabricate components of commercial

quality steel sheet per ASTM A653 with a minimum yield strength of 33,000 psi.

B.       Ultra-Span steel truss components:  Provide sizes, shapes and gauges indicated.

1.       Design Uncoated-Steel Thickness:  20 gauge, 0.0360 inch (0.91 mm).

2.       Design Uncoated-Steel Thickness:  18 gauge, 0.0470 inch (1.20 mm).

3.       Design Uncoated-Steel Thickness:  16 gauge, 0.0580 inch (1.52 mm).

4.       Design Uncoated-Steel Thickness:  14 gauge, 0.0750 inch (1.90 mm).

C.       Finish:  Provide components with protective zinc coating complying with ASTM

A653, minimum G60 coating.

D.      Fastenings:

1.       Manufacturer recommended self-drilling, self-tapping screws with corrosion-

resistant plated finish.  Fasteners shall be of sufficient size and number to ensure the strength of the connection.

2.       Welding of any nature to these trusses is specifically prohibited unless permission is received

             from the truss manufacturer.

3.       Other fasteners as accepted by truss engineer.

 

2.04  FABRICATION

A.     Factory fabricate cold-formed steel trusses plumb, square, true to line and with

connections securely fastened, according to manufacturer's recommendations and the requirements of this Section.

  1. Fabricate truss assemblies in jig templates.
  2. Cut truss members by sawing or shearing or plasma cutting
  3. Fasten cold-formed steel truss members by screw fastening, or other methods as standard with fabricator.  Wire tying or welding of framing members is not permitted.

a.       Comply with AWS requirements and procedures for welding, appearance and

quality of welds, and methods used in correcting welding work.

b.       Locate mechanical fasteners and install according to cold-formed steel truss

component manufacturer's instructions with screw penetrating joined members by not less than 3 exposed screw threads.

B.     Care shall be taken during handling, delivery and erection.  Brace, block or reinforce

truss as necessary to minimize member and connection stresses.

C.     Fabrication Tolerances:  Fabricate trusses to a maximum allowable tolerance variation from plumb,

Level, and true to line of 1/8 inch in 10 feet (1:960) and as follows:

1.       Spacing:  Space individual  trusses no more than plus or minus 1/8 inch (3mm)

From plan location.  Cumulative error shall not exceed minimum fastening

Requirements of sheathing or other finishing materials.

2.       Sequences:  Fabricate each cold formed steel truss to a maximum out-of-square

Tolerance of 1/8 inch (3mm).

 

PART 3 EXECUTION

 

3.01  EXAMINATION

A.     Examine structure, substrates and installation conditions.  Do not proceed with cold-formed

Steel truss installation until unsatisfactory conditions have been corrected.

B.     Installation constitutes acceptance of existing conditions and responsibility for satisfactory

Performance.

 

3.02  INSTALLATION, GENERAL

A.     General:

1.       Erection of trusses, including proper handling, safety precautions, temporary bracing and other safeguards or procedures are the responsibility of the General Contractor and the Installation Contractor

2.       Exercise care and provide erection bracing required to prevent toppling or dominoeing of trusses during erection as identified in the Light Gauge Steel Engineers Association (LGSEA) publication “Field Installation Guide For Cold-Formed Steel Roof Trusses”.

B.     Erect trusses with plane of truss webs vertical and parallel to each other, accurately located at design spacing indicated.

C.     Provide proper lifting equipment suited to sizes and types of trusses required, applied at lift points recommended by truss fabricator and use spreader bars for larger span trusses.  Exercise care to avoid damage to truss members during erection and to keep horizontal bending of the trusses to a minimum.

D.     Provide framing anchors as indicated or accepted on the engineering design drawing or erection drawings.  Anchor trusses securely at bearing points.

E.      Install roof framing and accessories plumb, square, true to line, and with connections securely fastened, according to manufacturer's recommendations.

1.       DO NOT cut truss members without prior approval of truss engineer

2.       Fasten cold-formed steel roof framing by screw fastening as standard with fabricator.  Wire tying or welding of roof framing is not permitted.

a.       Welding of any nature to these trusses is strictly prohibited unless specific permission is received from the manufacturer.

b.       Locate mechanical fasteners and install according to cold-formed roof framing manufacturer's instructions with screw penetrating joined members by not less than 3 exposed screw threads.

c.       Install roof framing in one-piece lengths, unless splice connections are indicated.

d.       Provide bracing per Light Gauge Steel Engineers Association (LGSEA) publication “Field Installation Guide For Cold-Formed Steel Roof Trusses” and leave in place until trusses are permanently stabilized.

F.      Erection Tolerances:  Install trusses to a maximum allowable tolerance variation from plumb, level, and true to line of 1/8 inch in 10 feet (1:960) and as follows:

a.       Space individual trusses no more than plus or minus 1/8 inch (3mm) from plan location.  Cumulative error shall not exceed minimum fastening requirements of sheathing or other finishing materials.

 

3.03  OPEN-WEB FLOOR TRUSS INSTALLATION

A.     Install perimeter joist tracks or belly band sized to match trusses.  Align and securely anchor or fasten track to supporting structure at corners, end, and spacing indicated or as recommended by the manufacturer.

B.     Install trusses bearing on supporting framing, level, straight, and plumb, adjust to final position, brace, and reinforce.

1.       Install trusses over supporting framing with a minimum end bearing of 1-1/2 inches (38mm)

2.       Reinforce ends of trusses with web stiffeners, end clips, joist hangers, steel clip angles, steel-stud sections, or as otherwise recommended by manufacturer.

C.     Space trusses not more than 2 inches (51mm) from abutting walls and not greater than 24 inches on center or less as indicated on the plans.

D.     Frame openings with built-up joist headers consisting of joist and joist track, nesting joists, or another combination of connected joists where indicated.

E.      Install truss reinforcement at interior supports with single, short length of joist section located directly over interior support, with lapped joists of equal length to joist reinforcement, or by other method recommended by joist manufacturer.

F.      Install bridging at each end of trusses and at intervals indicated.  Fasten bridging at each truss intersection as follows:

1.       Bridging:  Cold-rolled steel channel, fastened to bottom flange of trusses.

2.       Bridging:  Flat, steel-sheet straps of width and thickness indicated, fastened to bottom flange of trusses.

3.       Bridging:  Combination of flat, steel-sheet straps of width and thickness indicated and joist-track solid blocking of width and thickness indicated.  Fasten flat straps to bottom flange of trusses and secure solid blocking to joist webs

G.     Secure trusses to load-bearing interior walls to prevent lateral movement of bottom flange.

H.  Install miscellaneous truss framing and connections, including web stiffeners, closure pieces, clip angles, continuous angles, hold-down angles, anchors, and fasteners, to provide a complete and stable joist-framing assembly.

 

3.04  ROOF TRUSS INSTALLATION

A.     Install, bridge, and brace trusses according to manufacture's recommendations and requirements of this Section.

B.     Space trusses as shown on the plans and approved shop drawings.

C.     Do not alter, cut, or remove truss members or connections of trusses.

D.     Erect trusses with plane of truss webs plumb and parallel to each other, align, and accurately position at spacing indicated.

E.      Erect trusses without damaging truss members or connections.

F.      Align truss bottom chords with load-bearing studs or continuously reinforce track to transfer loads to structure.  Anchor trusses securely at all bearing points.

G.     Install continuous bridging and permanent truss bracing, cross bracing and diagonal bracing per Light Gauge Steel Engineers Association (LGSEA) publication “Field Installation Guide For Cold-Formed Steel Roof Trusses”.

 

3.05  REPAIRS AND PROTECTION

A.     Galvanizing Repairs:  Prepare and repair damaged galvanized coatings on fabricated and installed cold-formed steel framing with galvanizing repair paint according to ASTM A 780 and the manufacturer's instructions.